Laser jigsaw puzzle software7/7/2023 If the laser encounters an unexpected knot somewhere in the wood, there is no way to slow down or to increase power to compensate. Laser cutting works best when the material being cut is consistent, but there can be areas of inconsistent density in plywood. Plywood is great because it’s readily available, but there are some drawbacks that cause problems when trying to do serious production of laser-cut plywood pieces. An example of how a dense knot hidden in one of the plywood layers caused the laser to not cut all the way through. They ended up getting a custom plywood made to fit their exact needs, a process that turned out neither as complex nor as unusual as it may sound. One of the things makes and sells is generative jigsaw puzzles, and they shared their experience with the challenges in producing them. Plywood laser-cuts fairly well but has drawbacks when used in serious production runs, as explains in a blog post about a quest for the ultimate laser-cutting plywood.
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